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INSTRUCTION MANUAL
Detcon Model FP-524D
PGM 1
PGM 2
MODEL FP-524DHOUSTON, TEXAS
FLT 1 2 CAL
MicroSafe LEL Gas Sensor
ALM ALM
TM
FP-524D Combustible Gas Sensor
(0 – 100% LEL)
DETCON, Inc.
4055 Technology Forest Blvd, Suite 100,
The Woodlands, Texas 77381
Ph.281.367.4100 / Fax 281.298.2868
www.detcon.com
April 22, 2014 • Document #3597 • Revision 1.4
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Indice de contenidos

Pagina 1 - Detcon Model FP-524D

INSTRUCTION MANUALDetcon Model FP-524DPGM 1PGM 2MODEL FP-524DHOUSTON, TEXASFLT 1 2 CALMicroSafe LEL Gas SensorALM ALMTMFP-524D Combustible Gas Sensor(

Pagina 2 - Page left intentionally blank

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 6 of 39Leak SourcesThe most probable leak sources within an industrial process include flanges,

Pagina 3 - Table of Contents

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 7 of 39the active detector’s catalytic ability and cause a permanent reduction in the span sensi

Pagina 4 - List of Tables

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 8 of 39Proper electrical installation of the gas sensor is critical for conformance to Electrica

Pagina 5 - 1. Introduction

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 9 of 39mA line when it is not being used. Wiring designations are DC+, DC-, and MA (sensor signa

Pagina 6 - Figure 4 Response Curves

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 10 of 39d) Plug the Transmitter Module into the connector PCB and replace the junction box cover

Pagina 7 - 1.2 Modular Mechanical Design

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 11 of 39This adjustment is only required after initial installation and will not be necessary th

Pagina 8 - Figure 8 Base Connector Board

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 12 of 393. Operation3.1 Programming Magnet Operating InstructionsThe Operator Interface of the F

Pagina 9 - 2. Installation

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 13 of 393.2 Operator InterfaceThe operating interface is menu-driven via the two magnetic progra

Pagina 10 - Model FP-524D

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 14 of 39Software FlowchartdecPGM1/2 (M)mA Output XX.XXSensor Temp XX CVoltage XX.X VDCGas Factor

Pagina 11 - 2.5 Electrical Installation

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 15 of 393.3 Normal OperationIn normal operation, the display continuously shows the current sens

Pagina 12 - 2.6 Field Wiring

Model FP-524DFP-524D Instruction Manual iiPage left intentionally blank

Pagina 13 - LEL Sensor

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 16 of 393.4.2 AutoSpanMaterial Requirements:-Detcon PN 327-000000-000 MicroSafe™ Programming Mag

Pagina 14

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 17 of 39as the display shows the sensor’s “as found” response to the span gas presented. If it f

Pagina 15 - 2.8 Initial Start Up

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 18 of 39Alarm 1 SettingsAlarm 2 SettingsFault SettingsNavigating Program ModeFrom Normal Operati

Pagina 16 - FP-524D-HRT

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 19 of 39Sensor Bridge CurrentThe menu item appears as: “Bridge XXXmA”Sensor Bridge VoltageThe me

Pagina 17 - 3.2 Operator Interface

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 20 of 39When the status list sequence is complete, the display will revert to the “View Sensor S

Pagina 18 - Software Flowchart

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 21 of 39Table 2 Gas/Cal FactorsGas Factor Gas Factor Gas FactorAcetaldehyde 1.66 Decane 3.05 Dim

Pagina 19 - 3.3 Normal Operation

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 22 of 39Set Cal Factor is used to make the appropriate signal sensitivity adjustment when the ca

Pagina 20 - 3.4.2 AutoSpan

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 23 of 393.5.6 Signal Output CheckSignal Output Check provides a simulated 4-20mA output. This si

Pagina 21 - 3.5 Program Mode

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 24 of 39 AutoSpan: AutoSpan Settings are lost and user must perform new AutoSpan (Section 3.4.2

Pagina 22 - 3.5.1 View Sensor Status

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 25 of 39Hold the magnet over PGM1 or PGM2 for 3 seconds to accept the new value (until the displ

Pagina 23

Model FP-524DFP-524D Instruction Manual iiiTable of Contents1. Introduction ...

Pagina 24 - 3.5.3 Set Gas Factor

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 26 of 39Zero FaultIf the sensor drifts below –10% LEL, the “Zero Fault” will be declared. A “Zer

Pagina 25 - 3.5.4 Set Cal Factor

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 27 of 394-20mA Loop FaultIf the sensor detects a condition where the 4-20mA output loop is not f

Pagina 26 - 3.5.5 Set Bridge Voltage

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 28 of 394. Service and MaintenanceCalibration FrequencyIn most applications, quarterly to biannu

Pagina 27 - 3.5.6 Signal Output Check

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 29 of 39Replacement of the Connector PCBNOTE: It is necessary to remove power to the junction bo

Pagina 28 - 3.5.9 Fault Settings

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 30 of 395. Troubleshooting GuideRefer to the list of failsafe diagnostic features listed in Sect

Pagina 29 - 3.6 Program Features

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 31 of 39Probable Causes: Failed sensor, cal gas not removed at appropriate time, problems w/ cal

Pagina 30

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 32 of 39Faulty 4-20mA OutputIf sensor has a normal reading with no faults displayed, and the 4-2

Pagina 31

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 33 of 396. Customer Support and Service PolicyDetcon HeadquartersShipping Address: 4055 Technolo

Pagina 32 - 4. Service and Maintenance

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 34 of 397. FP-524D Sensor WarrantyPlug-in Combustible Gas Sensor WarrantyDetcon Inc. warrants, u

Pagina 33

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 35 of 398. Appendix8.1 SpecificationsSensor Type: Continuous diffusion/adsorption typeMatched-Pa

Pagina 34 - 5. Troubleshooting Guide

Model FP-524DFP-524D Instruction Manual ivList of FiguresFigure 1 Sensor Assembly Front View ...

Pagina 35

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 36 of 391000 ohms maximum loop load @ 24VDC0mA All Fault Diagnostics2mA In-Calibration4-20mA 0-1

Pagina 36

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 37 of 398.2 Spare Parts, Sensor Accessories, Calibration EquipmentPart Number Spare Parts925-525

Pagina 37

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 38 of 398.3 Revision LogRevision Date Changes made Approval0.0 06/22/10 Initial Release L.U.1.0

Pagina 38 - 7. FP-524D Sensor Warranty

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 39 of 39Shipping Address: 4055 Technology Forest Blvd, Suite 100, The Woodlands Texas 77381Maili

Pagina 39 - 8. Appendix

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 1 of 391. Introduction1.1 DescriptionDetcon Model FP-524D LEL Combustible sensors are non-intrus

Pagina 40

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 2 of 39Main Housing InsertPrinted Circuit BoardGold Plated PinsPlatinum WireConstructionof Detec

Pagina 41

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 3 of 391.2 Modular Mechanical DesignThe Model FP-524D Sensor Assembly is completely modular and

Pagina 42 - 8.3 Revision Log

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 4 of 39Replacable SensorMain HousingThreaded InsertO-ringFigure 7 LEL Sensor Housing with replac

Pagina 43

Model FP-524DFP-524D Instruction Manual Rev. 1.4 Page 5 of 392. Installation2.1 Operational Guidelines for Safe Use1. Install sensor only in areas wit

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