Detcon FP-524D-HRT Manual de usuario

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INSTRUCTION MANUAL
Detcon Model FP-524D-HRT
PGM 1
PGM 2
HOUSTON, TEXAS
FLT 1 2 CAL
MicroSafe LEL Gas Sensor
ALM ALM
TM
FP-524D-HRT Combustible Gas Sensor
(0 – 100% LEL) with HRT Bridge
DETCON, Inc.
4055 Technology Forest Blvd, Suite 100,
The Woodlands, Texas 77381
Ph.281.367.4100 / Fax 281.298.2868
www.detcon.com
April 23, 2012 • Document #3603 • Revision 0.1
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Indice de contenidos

Pagina 1 - Detcon Model FP-524D-HRT

INSTRUCTION MANUALDetcon Model FP-524D-HRTPGM 1PGM 2HOUSTON, TEXASFLT 1 2 CALMicroSafe LEL Gas SensorALM ALMTMFP-524D-HRT Combustible Gas Sensor(0 – 1

Pagina 2 - Page left intentionally blank

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 6 of 48Leak SourcesThe most probable leak sources within an industrial process include f

Pagina 3 - Table of Contents

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 7 of 48the active detector’s catalytic ability and cause a permanent reduction in the sp

Pagina 4 - List of Tables

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 8 of 482.5 Electrical InstallationThe Sensor Assembly should be installed in accordance

Pagina 5 - FLT 1 2 CAL

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 9 of 48NOTE:Any unused ports should be blocked with suitable ¾” male NPT plugs. Detconsu

Pagina 6 - Figure 4 Response Curves

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 10 of 48CustomerWiringWhiteBlueYellowBlackWiring toLEL SensorFigure 11 Sensor Connector

Pagina 7 - 1.2 Modular Mechanical Design

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 11 of 48significant reading inaccuracies.a) Attach the calibration adapter to the thread

Pagina 8 - Figure 8 Base Connector Board

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 12 of 483. Operation3.1 Programming Magnet Operating InstructionsThe Operator Interface

Pagina 9 - 2. Installation

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 13 of 483.2 Operator InterfaceThe operating interface is menu-driven via the two magneti

Pagina 10 - Model FP-524D-HRT

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 14 of 48Software FlowchartdecPGM1/2 (M)mA Output XX.XXSensor Temp XX CVoltage XX.X VDCGa

Pagina 11 - 2.4 Mounting Installation

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 15 of 483.4 Calibration Mode (AutoZero and AutoSpan)Calibration Mode allows for sensor s

Pagina 12 - 2.5 Electrical Installation

Model FP-524D-HRTFP-524D-HRT Instruction Manual iiPage left intentionally blank

Pagina 13 - 2.6 Field Wiring

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 16 of 48NOTE 1:Before performing AutoSpan Calibration, verify that the AutoSpan level ma

Pagina 14 - 2.7 Initial Start Up

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 17 of 48If the sensor passes the stability check, the sensor display reports a series of

Pagina 15

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 18 of 48To enter a menu item, hold the magnet over PGM1 or PGM2 while the menu item is s

Pagina 16 - FP-524D-HRT

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 19 of 48mA OutputThe menu item appears as: “mA Output XX.XX mA”Input Voltage SupplyThe m

Pagina 17 - 3.2 Operator Interface

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 20 of 48strength of butane is 1.71 times lower than methane. The current setting can be

Pagina 18 - 3.3 Normal Operation

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 21 of 483.5.4 Set Cal FactorBecause of the catalytic bead sensor’s almost universal resp

Pagina 19 - 3.4.2 AutoSpan

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 22 of 48conclusion, display will scroll “Set Bridge Voltage”. The new bridge voltage can

Pagina 20

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 23 of 48NOTE: The followingmustbe performed in order before the sensor can be placed bac

Pagina 21 - 3.5 Program Mode

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 24 of 48NOTE: For FP-524D sensors that have the HRT Bridge Interface installed, an activ

Pagina 22 - 3.5.1 View Sensor Status

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 25 of 48Memory FaultIf the detector has a failure in saving new data to memory, a “Memor

Pagina 23 - 3.5.3 Set Gas Factor

Model FP-524D-HRTFP-524D-HRT Instruction Manual iiiTable of Contents1. Introduction...

Pagina 24

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 26 of 484. HRT BridgeThe HRT Bridge interface is an integral part of the Transmitter Mod

Pagina 25 - 3.5.5 Set Bridge Voltage

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 27 of 48The HRT Bridge communicates with the FP-524D-HRT sensor through Modbus™. The HRT

Pagina 26 - 3.5.6 Signal Output Check

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 28 of 48Figure 15 Primary VariablesPrimary Variables Concentration – the value of the g

Pagina 27 - 3.6 Program Features

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 29 of 484.4.1.2 IdentificationThe Identification screen contains 4 sections that provide

Pagina 28

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 30 of 484.4.2 Diagnostics MenuThe Diagnostics Menu contains two screens; 1) Device Statu

Pagina 29

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 31 of 48 Loop current fault – The sensor has detected a condition where the 4-20mA outp

Pagina 30 - 4. HRT Bridge

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 32 of 48Figure 18 FP Configuration SetupThe Range Setup will display the Model Type of t

Pagina 31 - 4.4 Operator Interface

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 33 of 48Figure 19 FP Calibration Screen4.4.3.3 Sensor Calibration using the HRT BridgeCa

Pagina 32 - Figure 15 Primary Variables

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 34 of 484. Upon entering Auto Zero Calibration the procedure will prompt to begin Auto Z

Pagina 33 - Figure 16 Identification

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 35 of 486. The procedure will prompt to apply span gas. Apply span gas from the attached

Pagina 34 - 4.4.2.2 Sensor Status

Model FP-524D-HRTFP-524D-HRT Instruction Manual ivList of FiguresFigure 1 Sensor Assembly Front View...

Pagina 35 - 4.4.3.1 Configuration Setup

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 36 of 48100~250 OhmResistorFP-524D ConnectorBoardWiring toLEL Sensor+ 24VDVM +mAGND (- 2

Pagina 36 - 4.4.3.2 Calibration

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 37 of 489) The procedure will return to Step 3. If “End” is selected, the HRT Bridge wil

Pagina 37 - Auto Zero

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 38 of 485. Service and MaintenanceCalibration FrequencyIn most applications, quarterly t

Pagina 38 - Auto Span

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 39 of 48Replacement of the Connector PCBNOTE: It is necessary to remove power to thejunc

Pagina 39 - 4.4.3.4 Loop Test Calibrate

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 40 of 486. Troubleshooting GuideRefer to the list of failsafe diagnostic features listed

Pagina 40 - Figure 20 DVM Connection

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 41 of 48Probable Causes: Failed sensor, cal gas not removed at appropriate time, problem

Pagina 41 - Figure 21 HART Setup

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 42 of 48Faulty 4-20mA OutputIf sensor has a normal reading with no faults displayed, and

Pagina 42 - 5. Service and Maintenance

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 43 of 487. Customer Support and Service PolicyDetcon HeadquartersShipping Address: 4055

Pagina 43

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 44 of 488. FP-524D-HRT Sensor WarrantyPlug-in Combustible Gas Sensor WarrantyDetcon Inc.

Pagina 44 - 6. Troubleshooting Guide

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 45 of 489. Appendix9.1 SpecificationsSensor Type: Continuous diffusion/adsorption typeMa

Pagina 45

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 1 of 481. Introduction1.1 DescriptionDetcon Model FP-524D-HRT LEL Combustible sensors ar

Pagina 46

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 46 of 481000 ohms maximum loop load @ 24VDC0mA All Fault Diagnostics2mA In-Calibration4-

Pagina 47

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 47 of 489.2 Spare Parts, Sensor Accessories, Calibration EquipmentPart Number Spare Part

Pagina 48

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 48 of 489.3 Revision LogRevisionDateChanges madeApproval0.012/01/2010Initial ReleaseLBU0

Pagina 49 - 9. Appendix

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 2 of 48Main Housing InsertPrinted Circuit BoardGold Plated PinsPlatinum WireConstruction

Pagina 50

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 3 of 481.2 Modular Mechanical DesignThe Model FP-524D-HRT Sensor Assembly is completely

Pagina 51

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 4 of 48Replacable SensorMain HousingThreaded InsertO-ringFigure 7 LEL Sensor Housing wit

Pagina 52 - 9.3 Revision Log

Model FP-524D-HRTFP-524D-HRT Instruction Manual Rev. 0.1 Page 5 of 482. Installation2.1 Operational Guidelines for Safe Use1. Install sensor only in a

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