Detcon TP-524D-HRT Manual de usuario

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INSTRUCTION MANUAL
Detcon Model TP-524D-HRT
PGM 1
PGM 2
MODEL TP-524DHOUSTON, TEXAS
FLT 1 2 CAL
MicroSafe H2S Gas Sensor
ALM ALM
TM
TP-524D-HRT Hydrogen Sulfide Sensor
This manual covers the following ranges:
0-20ppm, 0-50ppm, and 0-100ppm
DETCON, Inc.
4055 Technology Forest Blvd, Suite 100,
The Woodlands, Texas 77381
Ph.281.367.4100 / Fax 281.298.2868
www.detcon.com
March 10, 2014 • Document #3602 • Revision 0.3
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Indice de contenidos

Pagina 1 - Detcon Model TP-524D-HRT

INSTRUCTION MANUALDetcon Model TP-524D-HRTPGM 1PGM 2MODEL TP-524DHOUSTON, TEXASFLT 1 2 CALMicroSafe H2S Gas SensorALM ALMTMTP-524D-HRT Hydrogen Sulfid

Pagina 2 - Model TP-524D-HRT ii

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 6 of 48There are some gases typically found in industrial environments that can cause a

Pagina 3 - Table of Contents

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 7 of 488-32 tappedground point4.6"34NPT Ports6.125"5.5"6.45"14"

Pagina 4 - List of Tables

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 8 of 48DrainConduit"T"EYS Seal FittingPGM 1PGM 2MODEL TP-524DHOUSTON, TEXASFLT

Pagina 5 - FLT 1 2 CAL

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 9 of 48NOTE 3:The supply of power should be from an isolated source with over-current pr

Pagina 6 - 1.2 Modular Mechanical Design

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 10 of 48c) Remove the desiccant cap about 10 minutes after applying power to the sensor

Pagina 7 - Figure 5 Base Connector Board

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 11 of 483. Operation3.1 Programming Magnet Operating InstructionsThe Operator Interface

Pagina 8 - 2. Installation

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 12 of 483.2 Operator InterfaceThe operating interface is menu-driven via the two magneti

Pagina 9

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 13 of 48Software FlowchartdecPGM1/2 (M)mA Output XX.XXSensor Temp XX CVoltage XX.X VDCRe

Pagina 10 - 2.4 Mounting Installation

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 14 of 483.3 Normal OperationIn normal operation, the display continuously shows the curr

Pagina 11 - 2.5 Electrical Installation

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 15 of 48concentration is 10ppm for the 0-20ppm range and 25ppm for the 0-50ppm and 0-100

Pagina 12 - Figure 7 Typical Installation

Model TP-524D-HRTModel TP-524D-HRT iiThis page left intentionally blankShipping Address: 4055 Technology Forest Blvd, Suite 100, The Woodlands Texas 7

Pagina 13 - Figure 8 Sensor Connector PCB

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 16 of 48NOTE 2: If the sensor fails the stability criteria, a“Stability Fault”will be de

Pagina 14 - Model TP-524D-HRT

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 17 of 48View Sensor Status displays all current configuration and operational parameters

Pagina 15 - 3. Operation

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 18 of 48Alarm 1 LevelThe menu item appears as: “Alarm 1 Level XX”Alarm 1 AscendingThe me

Pagina 16 - 3.2 Operator Interface

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 19 of 48Set Range is used to change full-scale ranges. This is selectable between 0-20,

Pagina 17 - Software Flowchart

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 20 of 483.5.5 Signal Output CheckSignal Output Check provides a simulated 4-20mA output.

Pagina 18 - 3.3 Normal Operation

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 21 of 48 Heater Power: Heater Power settings are lost and “Set Heater Power” (3.5.4) mu

Pagina 19

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 22 of 48indicates the relay is latching. Swipe the magnet momentarily over PGM2 or PGM1

Pagina 20 - 3.5 Program Mode

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 23 of 48Range Fault – AutoSpanIf the sensor fails the minimum signal change criteria dur

Pagina 21

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 24 of 48Input Voltage FaultIf the detector is currently receiving an input voltage that

Pagina 22 - 3.5.3 Set Range

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 25 of 484. HRT BridgeThe HRT Bridge interface is an integral part of the Transmitter Mod

Pagina 23 - 3.5.4 Set Heater Power

Model TP-524D-HRTModel TP-524D-HRT iiiTable of Contents1. Introduction ...

Pagina 24 - 3.5.5 Signal Output Check

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 26 of 48The HRT Bridge communicates with the TP-524D-HRT sensor through Modbus™. The HRT

Pagina 25 - 3.5.8 Fault Settings

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 27 of 48Figure 12 Primary VariablesPrimary Variables Concentration – the value of the g

Pagina 26 - 3.6 Program Features

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 28 of 484.4.1.2 IdentificationThe Identification screen contains 4 sections that provide

Pagina 27

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 29 of 484.4.2 Diagnostics MenuThe Diagnostics Menu contains two screens; 1) Device Statu

Pagina 28

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 30 of 48 Loop current fault – The sensor has detected a condition where the 4-20mA outp

Pagina 29 - 4. HRT Bridge

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 31 of 48Figure 15 FP Configuration SetupThe Range Set up will display the Model Type of

Pagina 30 - 4.4 Operator Interface

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 32 of 48Figure 16 FP Calibration Screen4.4.3.3 Sensor Calibration using the HRT BridgeCa

Pagina 31 - Figure 12 Primary Variables

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 33 of 48fall between 5% and 100% of range. However, any alternate span gas concentration

Pagina 32 - Figure 13 Identification

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 34 of 48“AutoSpan Complete”“Sensor Life XXX%”“Remove Span Gas”8. When the sensor passes

Pagina 33 - 4.4.2.2 Sensor Status

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 35 of 48c) Connect the positive lead of a DVM set to measure milliamps to the other end

Pagina 34 - 4.4.3.1 Configuration Setup

Model TP-524D-HRTModel TP-524D-HRT ivTable of FiguresFigure 1 Sensor Assembly Front View ...

Pagina 35 - 4.4.3.2 Calibration

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 36 of 48Figure 18 HART Setup Tag – Text that is associated with the field device instal

Pagina 36 - Auto Span

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 37 of 485. Service and MaintenanceCalibration FrequencyIn most applications, monthly to

Pagina 37

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 38 of 48Replacement of Transmitter Modulea) Remove the junction box cover and remove the

Pagina 38 - Figure 17 DVM Connection

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 39 of 486. Troubleshooting GuideRefer to the list of Failsafe Diagnostic features listed

Pagina 39 - 4.4.3.5 HART Setup

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 40 of 48Stability FaultProbable Causes: Failed Sensor, empty or close to empty Cal Gas C

Pagina 40 - Figure 18 HART Setup

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 41 of 48Restore Factory Defaults - This will clear the processor’s memory and may correc

Pagina 41 - 5. Service and Maintenance

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 42 of 487. Customer Support and Service PolicyDetcon HeadquartersShipping Address: 4055

Pagina 42

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 43 of 488. TP-524D-HRT Sensor WarrantyH2S Sensor WarrantyDetcon Inc. warrants, under nor

Pagina 43 - S Sensor

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 44 of 489. Appendix9.1 SpecificationsSensor Type: Continuous diffusion/adsorption typeCH

Pagina 44

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 45 of 48Storage Temperature: -35°C to +55°C (-31°F to +131°F)Operating Humidity: 5-100%

Pagina 45

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 1 of 481. Introduction1.1 DescriptionDetcon Model TP-524D-HRT hydrogen sulfide sensors a

Pagina 46

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 46 of 489.2 Spare Parts, Sensor Accessories, Calibration EquipmentPart Number Spare Part

Pagina 47

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 47 of 489.3 Revision LogRevision Date Changes made Approval0.0 12/01/10 Initial Release

Pagina 48 - 9. Appendix

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 48 of 48Shipping Address: 4055 Technology Forest Blvd, Suite 100, The Woodlands Texas 77

Pagina 49

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 2 of 48Principle of OperationMethod of detection is by diffusion/adsorption. Air and H2S

Pagina 50

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 3 of 48Field Replaceable SensorThe Detcon solid-state H2S gas sensor is a field proven,

Pagina 51 - 9.3 Revision Log

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 4 of 482. Installation2.1 Operational Guidelines for Safe Use1. Install sensor only in a

Pagina 52

Model TP-524D-HRTTP-524D-HRT Instruction Manual Rev. 0.3 Page 5 of 48Normal ventilation or prevailing wind conditions can dictate efficient location o

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